20+ Years of Expertise in Flexible Circuit Solutions
PCBCool has been specializing in flexible PCB EMS projects for over 20 years. With extensive experience, we offer comprehensive services from design and procurement to manufacturing and assembly, delivering efficient and high-quality solutions to clients worldwide.
To date, we have successfully completed thousands of flexible circuit projects across industries such as consumer electronics, medical, automotive, and LED. Our flexible solutions, including consignment, turnkey services, and value-added options, ensure that our clients’ projects remain adaptable and cost-effective.
At PCBCool, we are committed to putting our clients first. Regardless of your company’s size, location, or industry, we provide advanced technologies and equipment to tackle complex project needs. We never say “no” to our clients’ demands, ensuring every project is delivered on time and meets expectations.
Flexible PCB Technology Capabilities
 | FPC Production | |
|---|---|---|
| Material Brands | DuPont,Shengyi, ITEQ, Taiflex, Kingboard, Hongyu, TUC, Grace, Shintech, Yasen, etc | |
| Copper-Containing Materials | Rolled copper foil, Electroplated copper foil | |
| Production Capabilities | ||
| Max. Layer | 6-layer | |
| Board Thickness | 0.037-4mm | |
| Board Thickness Tolerance | +/-0.03mm | |
| Mixed Lamination | Rogers+FR4, PTFE+FR4, Rogers+Cu, PTFE+Cu, | |
| Surface Finished | OSP, HASL, Immersion Au, Immersion Ag,Gold plating, Silver plating | |
| Max. Size | 250*1000mm | |
| Min. Size | 8*12mm | |
| Min. Hole Size | 0.10mm | |
| Trace Tolerance | +/-0.015mm | |
| Min. Trace Width/Spacing | 0.05/0.05mm | |
| FPC Auxiliary Materials | Coverlay | |
| Stiffener | FR4, PI | |
| Steel sheet, Aluminum sheet, Copper sheet | ||
| Double-Sided Tape | 3M | |
| Others | Electromagnetic shielding film,Pure adhesive film,Pressure-sensitive adhesive,conductive adhesive film | |
| China Mainland Base | Malaysia Base | Mexico Base |
|---|---|---|---|
| Turnkey Service | Design + PCB FAB + Components Sourcing + PCB Assembly + Product Assembly | Components Sourcing + PCB Assembly + Product Assembly | Components Sourcing + PCB Assembly |
| Assembly Technologies | THT, SMT, Hybrid Mount, Subsystem Assembly | THT, SMT, Hybrid Mount, Semi Assembly | THT, SMT, Hybrid Mount, Subsystem Assembly |
| Manufacturing Abilities | Prototyping, Low to High Volume | Prototyping, Low/Medium/High Volume | Prototyping, Low to Medium Volume |
| Component Abilities | Chips 0201mm BGA, QFP & CSP 0.25mm BGA repair and reball | Chips 0402mm BGA, QFP & CSP 0.25mm HDMI Connectors / Micro USB Connectors | Chips 0402mm BGA, QFP & CSP 0.3mm Press Fit / High Pin Count Connectors |
| SMT Lines | 11 Lines, Samsung / JT | 9 Lines, Samsung / Panasonic / Sony | 5 Lines, Siemens / Samsung |
| SMT Capabilities | Monthly 788 Million Points | Monthly 298 Million Points | Monthly 63 Million Points |
| THT Lines | 3 Lines, Auto / Manual | 4 Lines, Auto / Manual | 2 Lines, Auto / Manual |
| Inspection Machines | SPI, AOI, 2D X-Ray | SPI, Optical Measuring (VMS-4030M), X-ray (SMX-1000) | SPI, AOI, X-ray, Microscope to 20X |
| Testing | ICT/Function test/Burn-in test/Aging Testing | ICT/Function test/Burn-in test | ICT/Function test/Burn-in test |
| Assembly Cost | Lower Costs | Lower Costs | Medium Cost |
| Lead Time | As fast as 9 days with shipping | As fast as 7 days with shipping | As fast as 3 days with shipping |
| Number of layers | S<1m² | 1≤S<5m² | 5≤S<20m² | 20≤S<50m² | 50≤S<100m² | 100m²以上 | Expedited (≤3㎡) |
|---|---|---|---|---|---|---|---|
| 2L | 4 | 5-7 | 5-7 | 6-9 | 8-10 | 9-12 | 12~24 hours |
| 4L | 5 | 6-8 | 6-8 | 8-10 | 10-12 | 10-15 | 1~4 working days |
| 6L | 6 | 6-8 | 6-8 | 8-10 | 10-12 | 10-15 | 2~4 working days |
| 8L | 7 | 6-8 | 6-8 | 8-10 | 10-12 | 10-15 | 4~6 working days |
| 10L | 9 | 9-11 | 9-11 | 10-12 | 12-14 | 13-17 | 5~9 working days |
| 12L | 10 | 10-12 | 10-12 | 11-13 | 13-15 | 14-18 | 7~14 working days |
| 14L | 10 | 10-12 | 10-12 | 11-13 | 13-15 | 14-18 | 7~14 working days |
| 16L | 11 | 13 | 13 | 15 | 16 | 17 | Contingent |
| 18L | 12 | 14 | 14 | 16 | 17 | 18 | Contingent |
| 20L | 13 | 14 | 14 | 16 | 18 | 19 | Contingent |
| 22L | 15 | 15 | 15 | 18 | 20 | 22 | Contingent |
| 24L | 15 | 15 | 15 | 18 | 20 | 22 | Contingent |
| 26L | 15 | 15 | 15 | 18 | 20 | 22 | Contingent |
| 28L+ | 15 | 15 | 15 | 18 | 20 | 22 | Contingent |
Commitment to Quality
Certification Compliance Support
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Support for ISO 9001 quality management system
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Compliance with ISO 14001 environmental management system
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Adherence to ISO 45001 occupational health and safety standards
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Compliance with IPC-A-610 and IPC J-STD-001 standards
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Support for RoHS / REACH environmental compliance
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Support for UL and CE certifications
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Support for ISO 13485, IEC 62031, and other industry-specific certifications
Manufacturing Process Control
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Full BOM and lot traceability across production
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Material traceability (components, boards, solder paste, etc.)
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Process documentation for regulated manufacturing
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First Article Inspection (FAI) support
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In-process quality checks and monitoring
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Controlled ESD & cleanroom processes (if applicable)
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Complete inspection records and test reports
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Change control and nonconformance management
End-to-End Solutions
PCBCool provides comprehensive capabilities that allow you to focus on core activities like R&D and sales while leaving the tedious production tasks to us.
Cutting-Edge Technologies
We utilize cutting-edge equipment, such as vacuum etching machines, laser drilling machines, and fully automated SMT machines, ensuring efficiency and high-quality results for your flexible circuit projects.
Why Choose PCBCool as Your Flexible PCB Manufacturer
Flexible PCB projects require precise circuit processing, stable soldering control, and accurate component placement.
Whether you’re seeking high quality, fast turnaround, or cost-effectiveness —
Case Studies
Frequently Asked Questions
A: The maximum size is 250mm x 1000mm, and the minimum size is 8mm x 12mm.
A: We support up to 6 layers for flexible PCB, with custom designs available for different layer counts.
A: The minimum is typically 0.05mm, but can be further optimized based on customer needs.
A: Yes, we have capabilities to process 4+N+4 and any-layer HDI designs.
A: Include OSP, HASL, immersion gold, immersion silver, gold plating, silver plating, and more.
A: Including soldering, press-fit, and connectors to meet different application needs.
A: Lifespan depends on the application and substrate. Our flexible PCB have passed dynamic folding tests, withstanding over 40w+ folds.
A: Yes, after you submit your production files, our team will review the design, suggest alternative components, and provide project quotes.
A: Yes, we cater to prototypes, small batches, and large-scale production, serving customers globally across all industries.
A: SMT, THT, manual soldering assembly, can handle components in 01005, 0201, BGA, QFN, COB packages, etc.
A: Yes, we typically assemble to IPC-A-610 Class 2, but can meet Class 3 requirements upon request.
A: Yes, we offer consignment services where you provide the components, PCB, and other necessary materials, and we complete the assembly.
A: Yes, due to the unique material properties, flexible PCB soldering requires precise temperature control, especially in bending areas. We use specialized reflow soldering equipment to ensure quality solder joints.
A: Yes, we are ISO 13485 certified and have completed flexible PCB manufacturing and assembly for high-demand medical devices, including implants and diagnostic equipment.
A: Yes, flexible PCB are suitable for high-temperature, high-frequency, and high-voltage applications. Material selection and design adjustments can be made based on specific needs, with assistance from our engineering team.
A: Our headquarters are in China, but we have factories in Malaysia and Mexico. We are a truly global manufacturer.
A: We offer one-on-one customer support via phone, video calls, or in-person discussions to address your unique needs.
A: Pricing is determined after file submission and review by our team.
A: We have a comprehensive project management process and work with global logistics partners to ensure on-time delivery.
A: Yes, we offer faster turnaround times than most manufacturers. With factories in Malaysia and Mexico, our expedited services can meet your urgent needs.
With PCBCool, You Get More Than Assembly
you get a partner committed to zero defects, global compliance, and lasting reliability.
