20+ Years of Professional EMS for LED Projects
At PCBCool, we bring over 20 years of expertise in end-to-end EMS services, specializing in PCB fabrication, assembly, and box build solutions. What sets us apart from other EMS providers is our status as part of a large enterprise group, with a dedicated division focused on the production and rental of stage lighting LEDs.
This unique combination of EMS and LED production capabilities gives us a deep understanding of the challenges in LED design and manufacturing. We leverage this knowledge to deliver efficient, high-performance solutions that optimize both functionality and cost-effectiveness for your LED projects.
When you choose PCBCool, you’re selecting a team of experts dedicated to your project from start to finish.
LED PCB Solutions We’ve Delivered
General LED Lighting
- LED Tubes
- LED Panels
- LED Floodlights
Automotive LED
- Automotive Exterior Lighting
- Automotive Interior Lighting
- Automotive Indicator Lighting
Display LED
- LED Signage
- LED Digital Displays
- LED Video Walls
Commercial LED
- High Bay LED Lights
- LED Street Lights
- LED Area Lights
Stage Lighting LED
- LED Spotlights
- LED Moving Lights
- LED PAR Lights
Smart LED Solutions
- Smart LED Bulbs
- RGB LED Systems
- Smart Home LED Solutions
Landscape LED
- LED Garden Lights
- LED Pathway Lights
- LED Pool Lights
Specialized LED
- COB (Chip-on-Board) LED
- Flexible LED Strips
- Micro LED Displays
Visualizar Projetos Anteriores
Revise nossos projetos anteriores para ver como abordamos os desafios técnicos e de fabricação dos clientes.
Nossos Valiosos Clientes
Conformidade de Manufatura
Suporte a Certificação Industrial
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Suporte ao sistema de gestão da qualidade ISO 9001
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Conformidade com o sistema de gestão ambiental ISO 14001
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Adesão às normas ISO 45001 de saúde e segurança ocupacional
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Conformidade com as normas ambientais RoHS / REACH
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Conformidade com os padrões IPC: IPC-A-610, IPC J-STD-001
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Compliance with IEC 62031 for LED module safety and performance
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Compliance with LM-80 and TM-21 for LED lumen maintenance and lifespan
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Normas específicas da indústria, como UL e CE, além de outros requisitos de clientes
Controle do Processo de Produção
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Rastreabilidade completa de Lista de Materiais (BOM) e lotes em toda a produção
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Rastreabilidade de materiais (componentes, placas, pasta de solda, etc.)
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Documentação de processo para manufatura regulamentada
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Suporte para Inspeção de Primeira Peça (FAI)
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Verificações de qualidade e monitoramento em processo
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Processos de ESD Controlada e Sala Limpa (se aplicável)
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Completar registros de inspeção e relatórios de testes
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Controle de mudanças e gerenciamento de não conformidades
Soluções de Ponta a Ponta
We provide tailored LED solutions, from PCB and PCBA to modules and full assemblies, across various industries. Let us handle the manufacturing, while you focus on growing your business.
Tecnologias de Ponta
Our factory utilizes cutting-edge technology to ensure the highest quality and efficiency in every LED product, with full material and design processing capabilities.
Why LED Manufacturers Choose PCBCool
LED projects demand efficient heat dissipation, high-density circuits, and long-lasting reliability.
Whether you’re developing high-power lighting systems, ultra-thin flexible panels, or complex display modules —
LED PCB & PCBA Portfolio
Estudos de Caso
Perguntas Frequentes
A: LED PCBs are designed specifically for LED components, focusing on heat dissipation and electrical needs.
A: Common materials include aluminum, copper, and ceramic substrates, emphasizing heat management properties.
A: We conduct rigorous lifespan, environmental, and thermal cycling tests to meet industry standards for reliability and performance.
A: Thermal management involves effective heat dissipation to prevent overheating, crucial for LED performance and longevity.
A: Yes, we specialize in custom LED PCB designs tailored to your specific application, including high-power and flexible modules.
A: We design LED IC carrier boards with trace widths as small as 25μm, depending on your specific requirements.
A: Prototype LED PCBs typically take 4 to 7 days, depending on complexity and materials.
A: Yes, we have no minimum order requirements, allowing flexibility between prototype, small batch, and large-scale production.
A: For metal substrates, we support up to 1-4 layers; for ceramic substrates, up to 1-2 layers; and up to 40 layers for traditional materials.
A: It depends on the design needs. Flexible circuits are ideal for space-constrained, bendable designs such as LED strips and modules.
A: Yes, we support SMT, THT, BGA, and mixed assembly techniques, ensuring versatility for various LED applications.
A: We are certified with ISO 9001, RoHS, CE, and UL. For specific needs, contact your account manager for tailored support.
A: Yes, we handle high-power projects like intense lighting and automotive headlights, which require efficient heat dissipation and durability.
A: Aluminum offers excellent thermal conductivity and is the most cost-effective substrate for LED applications.
A: Use materials with high thermal conductivity, design larger surface areas for heat dissipation, and integrate heat sinks when necessary.
A: With proper thermal management, LED PCBs can last up to 50,000 hours or more, depending on design and components.
A: Yes, we are ISO 13485 certified and have extensive experience in medical-grade electronic manufacturing projects.
A: We use automated inspection systems, thorough testing, and certified quality management systems to ensure high standards for every LED PCB.
Com o PCBCool, você obtém mais do que Montagem
você obtém um parceiro comprometido com zero defeitos, conformidade global e confiabilidade duradoura.
